Construction Materials, Vol. 6, Pages 8: Durability of One-Part Alkali-Activated Binder Made with Alternative Sodium Silicate

Construction Materials, Vol. 6, Pages 8: Durability of One-Part Alkali-Activated Binder Made with Alternative Sodium Silicate

Construction Materials doi: 10.3390/constrmater6010008

Authors:
Rodrigo H. Geraldo
Jardel P. Gonçalves
Gladis Camarini

Recent studies have highlighted the potential for production of an alternative sodium silicate in powder obtained by mixing NaOH with rice husk ash, followed by a dissolution and drying process. This alternative sodium silicate, when mixed with metakaolin and dried under special conditions, results in an eco-friendly one-part alkali-activated binder (OPAAB). However, the durability performance of OPAAB incorporating RHA-derived sodium silicate remains largely unexplored. This study focuses on an experimental investigation of OPAAB mortar durability, analyzing permeability, high-temperature exposure, wet-and-dry cycles, and resistance to aggressive environments (sulfate and acid attack). A two-part mix mortar made with the same precursors was used as a reference. It was found that the OPAAB mortars were not affected by the wet-and-dry cycles nor the sulfate attack. Exposure to high temperature (900 °C for 1 h) did not cause specimen failure, which had a residual compressive strength higher than 5 MPa. Finally, exposure to sulfuric acid for 56 days decreased the mechanical strength of the mortars, but all the specimens maintained a residual compressive strength higher than 4 MPa. The durability performance of the mortars produced with OPAAB incorporating RHA-derived sodium silicate was similar to the two-part mix mortars (reference), demonstrating technical feasibility and advancing the understanding of durability aspects for application in civil construction.